Gas struts are essential components in various applications, from automotive to furniture. Ensuring their optimal functionality not only enhances efficiency but also promotes safety. Here are five key techniques to optimize your gas springs experience:
1. How to Fix Weakness in Gas Struts?
Feeling like your gas struts are lacking strength? Often, this issue stems from improper installation. To rectify this, ensure vertical mounting with the shaft facing downwards. By attaching one side to either the back or side walls, you maximize the utilization of spring force. This alignment ensures a better force response when closing the hatch door, elevating overall functionality.
2. How to Prevent Gas Springs from Bottoming Out Before Full Lid Closure?
If your gas struts bottom out before the lid fully closes, adjust the mounting points to allow for a 10mm unused stroke. This precaution prevents premature bottoming out, accommodating manufacturing tolerances in the application. By doing so, you ensure a smooth and complete closure without compromising the gas shock’s integrity.
3. How to Improve Damping Performance for Lift Support Gas Struts?
Want to boost damping performance for lift support gas struts? Consider employing the Rod-down Orientation mounting technique. By ensuring the oil remains at the bottom of the tube, proper lubrication of the main seal is guaranteed. This results in consistent damping at the end of the stroke, enhancing overall lift support functionality.
4. How to Address Lack of Damping in Your Dampers?
Ensure correct orientation for dampers to deliver optimal damping performance. Extension dampers, used to prevent the door fly open, should be mounted ‘rod down’ to maintain consistent damping throughout the stroke. On the other hand, compression dampers, used to prevent door slamming, should be mounted ‘rod up’ to ensure consistent damping. By adhering to these orientations, you ensure efficient damping for various applications, from drop-down installations to toy boxes or chests.
5. How to Handle Gas Struts When Manual Compression Isn’t Feasible?
Avoid compressing gas struts by hand, as this can be dangerous due to the nitrogen gas and friction of the seal. Especially for force states exceeding 100N, manual compression can lead to breakage. Instead, install gas struts in compatible applications where the cover lid or hatch door acts as a lever, facilitating compression upon closure. This not only ensures safety but also extends the longevity of your gas struts.
By implementing these techniques, you can optimize the functionality of your gas struts, both lift supports and dampers, enhancing performance and safety across diverse applications. Elevate your gas shock experience today and enjoy seamless operation in your projects.